Double Wall Cardboard Boxes

Double Wall Cardboard Boxes: Uncompromising Strength for Maximum Protection

When it comes to shipping valuable and delicate items, ensuring their safe arrival is of paramount importance. Enter double wall cardboard boxes – the epitome of strength and durability in the world of packaging. At Datec Packaging UK, we take immense pride in offering a wide range of double wall cardboard boxes that provide unbeatable protection for your products during transit. Let's delve into the world of double wall cardboard boxes and explore why they are the preferred choice for businesses seeking the highest level of packaging strength and reliability.

1. Unparalleled Strength and Rigidity: Double wall cardboard boxes are crafted with not one but two layers of corrugated cardboard, providing unmatched strength and rigidity. The combination of two walls adds structural integrity to the boxes, making them highly resistant to crushing, impacts, and punctures during transportation. Whether you're shipping heavy machinery, fragile glassware, or valuable electronics, double wall cardboard boxes ensure that your products are shielded from potential damage.

2. Superior Product Protection: The primary purpose of packaging is to protect the enclosed items, and double wall cardboard boxes excel in this aspect. The thick layers of corrugated cardboard act as a shock absorber, cushioning the products from external forces that may occur during handling and shipping. This added protection is particularly essential when shipping delicate or high-value goods, as it gives both you and your customers peace of mind.

3. Versatility for Various Applications: Double wall cardboard boxes are incredibly versatile and can be customized to accommodate a wide range of products. They are available in various sizes and dimensions, allowing you to find the perfect fit for your specific shipping needs. From small electronics to large automotive parts, double wall cardboard boxes provide a reliable packaging solution for various applications.

4. Cost-Effective Packaging Solution: While double wall cardboard boxes are sturdier than their single-wall counterparts, they still offer excellent value for money. Their ability to protect products from damage ensures that you avoid costly returns, replacements, and customer complaints. Additionally, their durability allows for multiple uses, making them a cost-effective and sustainable packaging option for your business.

5. Eco-Friendly Packaging Choice: Environmental consciousness is increasingly influencing consumers' purchasing decisions. Double wall cardboard boxes are an eco-friendly packaging choice as they are made from recyclable materials. Choosing these boxes demonstrates your commitment to sustainability and responsible packaging practices, appealing to environmentally-conscious customers.

6. Customizable Branding Opportunities: In addition to their protective properties, double wall cardboard boxes offer branding opportunities to showcase your brand. Custom printing options allow you to add your company logo, branding colours, or marketing messages to the boxes. This personalized touch not only reinforces brand recognition but also enhances the unboxing experience for your customers.

7. Easy to Assemble and Store: Double wall cardboard boxes are designed for easy assembly, reducing packaging time and optimizing your fulfilment process. They are shipped flat, which saves storage space and ensures efficient inventory management. When ready to use, simply fold them into shape, and they are ready to protect your products with their robust structure.

In conclusion, double wall cardboard boxes offer the ultimate packaging strength and reliability for businesses seeking maximum protection for their shipped items. Their unbeatable rigidity, product protection capabilities, and eco-friendly nature make them an ideal choice for e-commerce businesses looking to deliver a positive and secure customer experience. At Datec, we provide high-quality double wall cardboard boxes that meet the highest industry standards, ensuring that your products arrive at their destination in perfect condition. Elevate your packaging game and choose double wall cardboard boxes for unbeatable protection and customer satisfaction.

The extra strength of these boxes makes them perfect for most applications in manufacturing, distribution, engineering, and wholesale industries throughout the UK. Strong and rigid, this selection of double wall cardboard boxes sizes are a great option for packaging and sending those extra special items that need a bit extra care via Royal Mail or a Courier service. Manufactured to an exacting quality level and offer good resistance to vertical crushing, humidity, and temperature fluctuations. Also tested for use with our packaging tapes to ensure a secure parcel. Double Wall Corrugated Cardboard means it has three layers of paper with two layer of 'zigzag' paper in the middle. The paper has a strong kraft finish but still uses over 75% recycled material! The perfect environmentally friendly packaging solution.

Types of Double Wall Boxes

Archive Boxes

Durable archive boxes with attached or separate lids. These can be manufactured to your bespoke sizes and printed if you need a reasonable quantity, please speak to our Sales Team for more information.

Hanging Garment Wardrobe Box

Save time with our hanging garment carriers, ideal for house moving & storage. These cartons keep your clothes crease free and saves time and hassle that comes with packing suitcases. Can also be used for sending clothing and other similar items through carrier networks.

‘Umbrella’ Boxes

Umbrella boxes are a common name given to long thin tube like carton similar to the size of an umbrella. We can get these manufactured to your bespoke size in a range of board grades and colours. Speak to our Sales Team for more information.

Popular FEFCO Double Wall Box Styles

0200: Open Top Carton
An open top carton commonly used for packaging a wide range of products where there is no need for a lid or a lid is put on separately. Popular for use with automated packing systems.
- No setup/origination costs (apart from printing)
- Available with hand holes, perforations, picking slots, and other small simple internal diecuts.
- Can be fully bespoke designed.

0201: Standard Carton
A standard carton commonly used for packaging a wide range of products. One of the most cost-effective general use carton designs available.
- No setup/origination costs (apart from printing)
- Available with hand holes, perforations, picking slots, and other small simple internal diecuts.
- Compatible with most carton sealing machines.
- Can be fully bespoke designed.

0202: Partly Overlapping Flaps
When you need a little extra strength choose our partly overlapping flaps option, the flaps overlap by your specified amount. Also can be used as returns packaging in conjunction with our adhesive seal strip and tear strip.
- No setup/origination costs (apart from printing)
- Available with hand holes, perforations, picking slots, and other small simple internal diecuts.
- Can be fully bespoke designed.

0203: Fully Overlapping Flaps
Fully overlapping flaps for extra heavy items, the top and bottom flaps overlap completely significantly strengthening the carton. Often used in conjunction with our RinoHide corrugated cardboard.
- No setup/origination costs (apart from printing)
- Available with hand holes, perforations, picking slots, and other small simple internal diecuts.
- Can be fully bespoke designed.

FSC® Certified Double Wall Cardboard Boxes

FSC certified double wall boxes are packaging boxes made from corrugated cardboard that adhere to the sustainable and responsible production standards set by the Forest Stewardship Council (FSC). The FSC certification ensures that the cardboard used in these boxes comes from well-managed forests or other controlled sources that meet stringent environmental and social criteria. FSC certification reflects a commitment to responsible forest management, biodiversity conservation, and ethical sourcing.

Double wall boxes consist of two layers of corrugated cardboard, typically comprising two sets of outer linerboard layers with an additional corrugated layer (fluting) in between. This construction provides enhanced strength, durability, and protection, making double wall boxes suitable for a wide range of applications that require extra support and cushioning.

Datec Packaging is part of an FSC® certified group (FSC-C004309). FSC® certified double wall cardboard boxes are available on request.

Applications of FSC Certified Double Wall Boxes:

1. Heavy or Fragile Products: FSC certified double wall boxes are ideal for packaging and shipping heavy or fragile items such as electronics, ceramics, glassware, and machinery. The added strength and cushioning help prevent damage during transit.

2. E-commerce Shipping: Online retailers often use FSC certified double wall boxes for shipping valuable or delicate products. These boxes provide an extra layer of protection for goods during the shipping process.

3. Storage and Moving: Double wall boxes are commonly used for moving belongings or storing items for an extended period. They provide better insulation against moisture, making them suitable for items that require long-term storage.

4. Retail Packaging: Businesses can utilize FSC certified double wall boxes for high-end retail packaging. The added durability and premium feel can enhance the perceived value of the products.

5. Bulk Goods: Wholesale distributors and manufacturers can use these boxes to ship goods in larger quantities, ensuring the products remain secure and intact.

6. Export and International Shipping: Double wall boxes are well-suited for international shipping, where goods may undergo longer journeys and encounter various handling conditions.

7. Artwork and Antiques: Galleries, museums, and collectors often use double wall boxes to transport valuable artwork, antiques, and artifacts securely.

8. Industrial Equipment: Double wall boxes can be used for packaging and transporting industrial equipment, machinery parts, and tools that require robust protection.

9. High-Value Documents: Organizations that handle confidential or sensitive documents can utilize FSC certified double wall boxes for secure storage and transportation.

10. Equipment and Electronics: Businesses dealing with electronic devices, appliances, or machinery components can benefit from the enhanced protection offered by double wall boxes.

11. Trade Shows and Exhibitions: Double wall boxes can be customized and used as sturdy containers for transporting exhibition materials, samples, and promotional items to trade shows and events.

In summary, FSC certified double wall boxes combine the strength and durability of corrugated cardboard with the assurance of responsible sourcing. They are suitable for applications that require extra protection, insulation, and support during shipping, storage, or transportation. Using FSC certified double wall boxes not only ensures product integrity but also reflects a commitment to sustainable and ethical practices.

Exploring the Benefits of Using FSC Certified Double Wall Cardboard Boxes

Using FSC certified double wall boxes offers a wide range of benefits, making them an excellent choice for various packaging, shipping, and storage needs. Here are some of the key benefits:

1. Sustainability: FSC certification ensures that the cardboard used in the boxes comes from responsibly managed forests or other controlled sources. By choosing FSC certified double wall boxes, you support sustainable forest management, conservation of biodiversity, and ethical sourcing practices.

2. Environmental Responsibility: Opting for FSC certified boxes demonstrates your commitment to reducing the environmental impact of your packaging choices. It aligns with eco-conscious values and showcases your dedication to minimizing deforestation and promoting responsible resource use.

3. Enhanced Protection: The double wall construction of these boxes provides superior strength and durability. They offer enhanced protection for delicate, valuable, or heavy items during shipping, minimizing the risk of damage or breakage.

4. Versatility: FSC certified double wall boxes are versatile and suitable for a wide range of applications. Whether you're shipping products, moving belongings, or storing items, these boxes offer the strength and cushioning needed for various scenarios.

5. Professional Image: Using FSC certified double wall boxes for packaging and shipping can enhance your brand's image. The premium and eco-friendly appearance of these boxes can contribute to a positive customer perception and reinforce your commitment to sustainability.

6. Customization: These boxes can be easily customized with branding, labeling, or printing to create a unique and professional packaging solution tailored to your business's needs.

7. International Shipping: The durability of double wall boxes makes them well-suited for international shipping, where goods may undergo extended journeys and encounter various handling conditions.

8. Cost-Efficiency: While double wall boxes may have a slightly higher upfront cost compared to single wall boxes, their enhanced protection can lead to cost savings in the long run by reducing the likelihood of product damage and returns.

9. Moisture Resistance: Double wall boxes provide better insulation against moisture compared to single wall boxes, making them suitable for items that require protection from damp environments.

10. Safe Storage: When storing items for extended periods, the added strength and cushioning of double wall boxes help preserve the condition of the contents, especially in environments prone to temperature fluctuations or humidity.

11. Compliance and Regulations: In some industries and regions, using FSC certified packaging materials may be required to meet environmental regulations or procurement guidelines.

In summary, the benefits of using FSC certified double wall boxes encompass environmental stewardship, enhanced protection, branding opportunities, and adaptability for various applications. By choosing these boxes, you make a positive impact on both your business operations and the planet.